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Latest MPESB ITI Training Officer Welder Exam Question (Objective Questions), MCQ in English

Subjects : Professional Knowledge, Science & Maths, General Knowledge, Logical Reasoning, Basic Computer Knowledge

Question Bank MPESB ITI Training Officer (Welder) Exam - English
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Professional Knowledge

Question 1Single Answer
What is the primary safety precaution when handling oxygen and acetylene cylinders?
  1. A
    Store them horizontally
  2. B
    Store them near heat sources
  3. C
    Paint them the same color
  4. D
    Keep them upright and secured
Question 2Single Answer
Which color is used for acetylene cylinders in standard coding?
  1. A
    Green
  2. B
    Blue
  3. C
    White
  4. D
    Red/Maroon
Question 3Single Answer
What is the standard shoulder color for oxygen cylinders?
  1. A
    Red
  2. B
    White
  3. C
    Black
  4. D
    Green
Question 4Single Answer
Why are flashback arrestors mandatory in oxy-acetylene welding?
  1. A
    To increase flame temperature
  2. B
    To reduce gas pressure
  3. C
    To change flame color
  4. D
    To prevent flame from traveling back into hoses/cylinders
Question 5Single Answer
Where should flashback arrestors be fitted in the OAW setup?
  1. A
    Only on the torch
  2. B
    Between regulator and hose, and/or at torch inlet
  3. C
    Only on cylinders
  4. D
    On the welding table
Question 6Single Answer
What type of PPE is essential for the eyes during oxy-acetylene welding?
  1. A
    Welding helmet with shade 4-6 lens
  2. B
    Clear goggles
  3. C
    Sunglasses
  4. D
    No eye protection needed
Question 7Single Answer
Before connecting regulators, what should be done to cylinder valve outlets?
  1. A
    Lubricate with oil
  2. B
    Leave as is
  3. C
    Heat them
  4. D
    Clean to remove impurities
Question 8Single Answer
What is the maximum safe pressure for acetylene gas?
  1. A
    15 psi (1 bar)
  2. B
    30 psi
  3. C
    50 psi
  4. D
    No limit
Question 9Single Answer
In OAW setup, which hose color is typically used for acetylene?
  1. A
    Blue
  2. B
    Black
  3. C
    Green
  4. D
    Red
Question 10Single Answer
Which hose color is standard for oxygen in oxy-acetylene welding?
  1. A
    Blue
  2. B
    Red
  3. C
    Yellow
  4. D
    Green
Question 11Single Answer
How should cylinder valves be opened for acetylene?
  1. A
    Fully open
  2. B
    Slowly full open
  3. C
    Half turn only
  4. D
    No more than 1 turn or 3/4 turn
Question 12Single Answer
What is the first step after attaching regulators to cylinders?
  1. A
    Open cylinder valves slowly
  2. B
    Light the torch
  3. C
    Adjust flame
  4. D
    Connect hoses
Question 13Single Answer
What method is commonly used to check for gas leaks in OAW setup?
  1. A
    Match test
  2. B
    Soap solution or leak detection spray
  3. C
    Open flame
  4. D
    Listening only
Question 14Single Answer
During leak testing, bubbles appearing at connections indicate?
  1. A
    Normal operation
  2. B
    Over-tightening
  3. C
    Correct pressure
  4. D
    Gas leak
Question 15Single Answer
What pressure is typically set for acetylene regulator working pressure in sheet welding?
  1. A
    5-10 psi
  2. B
    0.5-1 psi
  3. C
    20-30 psi
  4. D
    50 psi
Question 16Single Answer
For welding mild steel sheets, oxygen regulator pressure is usually set to?
  1. A
    Equal or slightly higher than acetylene (0.5-5 psi range)
  2. B
    Much higher (20 psi)
  3. C
    Zero
  4. D
    50 psi
Question 17Single Answer
What is the correct sequence to shut down an oxy-acetylene torch?
  1. A
    Close oxygen first, then acetylene
  2. B
    Turn off cylinders first
  3. C
    Close both at once
  4. D
    Close acetylene first, then oxygen
Question 18Single Answer
In which welding position is the workpiece placed flat and the weld made from above?
  1. A
    3F
  2. B
    2F
  3. C
    1F
  4. D
    3G
Question 19Single Answer
What does 1G position refer to in OAW?
  1. A
    Overhead groove
  2. B
    Horizontal fillet
  3. C
    Vertical fillet
  4. D
    Flat groove/butt weld
Question 20Single Answer
In 2F position, the weld is performed?
  1. A
    On a vertical surface horizontally
  2. B
    Flat fillet
  3. C
    Vertical up
  4. D
    Overhead
Question 21Single Answer
Which position is considered the easiest for beginners in OAW on MS sheet?
  1. A
    3G
  2. B
    2G
  3. C
    1F/1G
  4. D
    3F
Question 22Single Answer
3F position involves welding in?
  1. A
    Horizontal groove
  2. B
    Vertical fillet
  3. C
    Flat position
  4. D
    Overhead fillet
Question 23Single Answer
What type of joint is typically welded in 1G position?
  1. A
    Butt/groove
  2. B
    Lap
  3. C
    T-joint fillet
  4. D
    Corner
Question 24Single Answer
In OAW, which flame has equal oxygen and acetylene?
  1. A
    Neutral
  2. B
    Oxidizing
  3. C
    Carburizing
  4. D
    Reducing
Question 25Single Answer
Neutral flame is used primarily for?
  1. A
    Brazing aluminum
  2. B
    Cutting only
  3. C
    Welding mild steel sheets
  4. D
    Hardfacing
Question 26Single Answer
Which flame has excess acetylene and a feather appearance?
  1. A
    Carburizing
  2. B
    Neutral
  3. C
    Oxidizing
  4. D
    Balanced
Question 27Single Answer
Carburizing flame is suitable for?
  1. A
    Copper welding
  2. B
    High carbon steel or hard surfacing
  3. C
    Zinc alloys
  4. D
    Mild steel
Question 28Single Answer
Oxidizing flame has?
  1. A
    Equal gases
  2. B
    Feather
  3. C
    Excess oxygen and hissing sound
  4. D
    No inner cone
Question 29Single Answer
Oxidizing flame is used for welding?
  1. A
    Cast iron
  2. B
    Mild steel
  3. C
    Brass, bronze, or zinc
  4. D
    Aluminum
Question 30Single Answer
In neutral flame, the inner cone is?
  1. A
    Sharp and defined
  2. B
    Feathery
  3. C
    Short and pointed
  4. D
    Absent
Question 31Single Answer
What is the recommended flame for joining MS sheets in OAW?
  1. A
    Oxidizing
  2. B
    Carburizing
  3. C
    Neutral
  4. D
    Any
Question 32Single Answer
Excess acetylene in flame can cause?
  1. A
    Oxidation
  2. B
    Carbon pickup and brittleness in steel
  3. C
    Faster melting
  4. D
    No effect
Question 33Single Answer
In 3G position for groove weld, welding is done?
  1. A
    Horizontally
  2. B
    Vertically upwards
  3. C
    Flat
  4. D
    Overhead
Question 34Single Answer
Which position requires more skill due to gravity affecting weld pool?
  1. A
    3F
  2. B
    1F
  3. C
    1G
  4. D
    2G
Question 35Single Answer
For fillet welds in overhead position, it would be coded as?
  1. A
    4F
  2. B
    3F
  3. C
    2F
  4. D
    1F
Question 36Single Answer
In OAW setup, hoses should be?
  1. A
    Twisted
  2. B
    Long for mobility
  3. C
    Kept short and free from damage
  4. D
    Oiled
Question 37Single Answer
Before lighting the torch, what should be done?
  1. A
    Purge hoses
  2. B
    Open torch valves fully
  3. C
    Light acetylene first
  4. D
    Ignore purging
Question 38Single Answer
The correct way to light the torch is?
  1. A
    Use match directly on tip
  2. B
    Open oxygen first
  3. C
    Open acetylene valve slightly, ignite, then add oxygen
  4. D
    Light with full pressure
Question 39Single Answer
What should never be used on oxygen fittings?
  1. A
    Teflon tape
  2. B
    Soap
  3. C
    Oil or grease
  4. D
    Wrench
Question 40Single Answer
In MS sheet joining, edge preparation for butt joint usually involves?
  1. A
    Square butt or slight bevel
  2. B
    No preparation
  3. C
    V-groove always
  4. D
    Only lap
Question 41Single Answer
Flashback is most likely caused by?
  1. A
    Upright cylinders
  2. B
    High pressure
  3. C
    Neutral flame
  4. D
    Incorrect flame adjustment or blocked tip
Question 42Single Answer
Acetylene cylinders contain?
  1. A
    Liquid acetylene
  2. B
    Pure gas only
  3. C
    Porous material soaked in acetone
  4. D
    No solvent
Question 43Single Answer
Regulator gauges show?
  1. A
    Cylinder pressure and working pressure
  2. B
    Only cylinder
  3. C
    Flame temperature
  4. D
    Hose length
Question 44Single Answer
For thin MS sheets, tip size should be?
  1. A
    Cutting tip
  2. B
    Large
  3. C
    Any
  4. D
    Small (size 0-2)
Question 45Single Answer
In 2G position, the groove weld is?
  1. A
    Vertical
  2. B
    Horizontal on vertical plate
  3. C
    Flat
  4. D
    Overhead
Question 46Single Answer
Which flame produces a hissing sound?
  1. A
    Oxidizing
  2. B
    Neutral
  3. C
    Carburizing
  4. D
    All
Question 47Single Answer
Carburizing flame has?
  1. A
    Three zones (inner cone, feather, outer envelope)
  2. B
    Two zones
  3. C
    One zone
  4. D
    No feather
Question 48Single Answer
Neutral flame has?
  1. A
    Three zones
  2. B
    Two distinct zones
  3. C
    Hissing
  4. D
    Feather
Question 49Single Answer
In OAW, backfire is?
  1. A
    Cylinder explosion
  2. B
    Flashback into hose
  3. C
    Popping sound at tip
  4. D
    Flame extinction
Question 50Single Answer
To prevent cylinder from falling, use?
  1. A
    Chain or strap
  2. B
    Lay flat
  3. C
    No support
  4. D
    Wooden block only
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