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BEML Operator Welder Free Mock Test
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BEML Operator (Welder) Syllabus 2026, Exam Pattern
BEML Operator (Welder) Syllabus 2026, Exam Pattern, Exam Date 2026
Detail Information about BEML has published notification 2026 for the recruitment of Operator (Welder) vacancies. Those Candidates who are Interested to the following vacancy and completed all Eligibility Criteria can read the Notification & Apply Online. In this page we provide the Complete Syllabus of this Recruitment with Latest Update Exam Pattern and the Exam Date also.
BEML Operator Syllabus 2026 - Overview
| Organization Name | Bharat Earth Movers Limited |
| Post Name | Non Executive (Operator ITI –Welder) |
| Number of Vacancies | 44 |
| Application Mode | Online |
| Category | Syllabus and Exam Pattern |
| Selection Process | Written Exam, Skill Test, and Interview |
| Official Website | bemlindia.in |
BEML Operator (Welder) Syllabus 2026
General Awareness :
1. Current Affairs
2. Indian Polity
3. Indian History
4. Geography
5. Indian Economy
6. General Science
General English :
1. Spot the error
2. Fill in the blanks
3. Close passage
4. Antonyms
5. Idioms and phrases
6. Synonyms/ phrases
7. One word substitution
8. Sentence correction
9. Sentence shuffling
10. Active/passive voice
11. Reshuffle of a road
12. Conversion to direct/indirect statement
13. Spelling/misspelling- detecting words
14. Reading Comprehension
Reasoning Ability :
1. Coding and decoding
2. Relationship concept
3. Graphical classification
4. Arithmetic number series
5. Virtual memory
6. The solution to the problem
7. Arithmetic logic
8. Statement Conclusion
9. And so on
10. Analytical Reasoning
11. Non-Verbal Reasoning
12. Data Interpretation
13. Logical Reasoning Day
14. Data Sufficiency
Concerned Discipline :
Welder :
1. Importance of trade Training:
- Elementary First Aid.
- Importance of in Industry Safety
- Precautions in Shielded Metal Arc , and Oxy-Acetylene and Cutting.
2. Definition of,
- Arc and Gas Equipment's, tools and accessories.
- Various Processes and its applications.
- Arc and Gas terms and definitions.
3. Types of joints and its applications.
4. Preparation and fit up for different thickness.
5. Surface Cleaning.
6. Basic electricity applicable to arc and related electrical terms &definitions.
- Heat and temperature and its terms related to principle of arc and characteristics of arc.
7. Common gases used for & cutting, flame temperatures and uses.
- Types of oxy-acetylene flames and uses.
- Oxy-Acetylene Cutting Equipment principle, parameters and application.
8. Arc power sources:
- Transformer, Rectifier and Inverter type machines and its care &maintenance.
- Advantages and disadvantages of A.C. and D.C. machines.
9. positions as per EN &ASME:
- flat, horizontal, vertical and over head position.
- Weld slope and rotation.
- symbols as per BIS & AWS
10. Arc length – types – effects of arc length.
- Polarity: Types and applications.
- Weld quality inspection, common mistakes and appearance of good and defective welds
- Weld gauges &its uses.
11. Calcium carbide uses and hazard.
- Acetylene gas properties and flash back arrestor.
12. Oxygen gas and its properties, uses in.
- Charging process of oxygen and acetylene gases
- Oxygen and Dissolved Acetylene gas cylinders and Color coding for different gas cylinders.
- Uses of single and double stage Gas regulators.
13. Oxy acetylene gas Systems (Low pressure and High pressure).
Difference between gas blow pipe (LP &HP) and gas cutting blow pipe.
Gas techniques- Rightward and Leftward techniques.
14. Arc blow – causes and methods of controlling.
- Distortion in arc & gas and methods employed to minimize distortion
- Arc defects, causes and Remedies.
15. Specification of pipes, various types of pipe joints, pipe all positions, and procedure.
- Difference between pipe and Plate.
16. Pipe development for Elbow joint,
17. - Gas filler rods, specifications and sizes.
- Gas fluxes – types and functions.
- Gas Brazing &Soldering: principles, types fluxes & uses
Gas defects, causes and remedies
18. Electrode: types, functions of flux, coating factor, size specifications of electrode.
- Effects of moisture pick up.
- Storage and baking of electrodes.
19. Weldability of metals, importance of pre heating, post heating and maintenance of inter pass temperature.
20. Induction, brazing of copper tubes.
- Brass types properties and methods.
- Copper types properties and methods.
- Brazing cutting tools.
21. Types of Inspection methods
- Classification of destructive and NDT methods
- economics and Cost estimation.
22. Safety precautions in Gas Metal Arc and Gas Tungsten Arc.
- Introduction to GMAW - equipment – accessories.
- Various other names of the process. (MIG/MAG/CO2 .)
23. – Advantages of GMAW over SMAW, limitations and applications- Process variables of GMAW.
24. Wire feed system – types – care and maintenance.- wires used in GMAW, standard diameter and
codification as per AWS.
25. Name of shielding gases used in GMAW and its applications.- Flux cored arc
– description, advantage, wires, coding as per AWS.
26. Edge preparation of various thicknesses of metals for GMAW. - GMAW defects, causes and remedies.
27. Heat input and techniques of controlling heat input during. - Heat distribution and effect of faster cooling.
28. Pre-heating & Post Weld Heat Treatment - Use of temperature indicating crayons.
29. Submerged arc process – principles, equipment, advantages and limitations.
30. Thermite process- types, principles, equipment's, Thermite mixture types and applications.
- Use of backing strips and backing bars.
31. GTAW process - brief description.
Difference between AC and DC , equipment's, polarities and applications.
- Power sources for GTAW - AC &DC
32. Tungsten Electrodes types & uses, sizes and preparation
- GTAW Torches- types, parts and their functions
- GTAW filler rods and selection criteria.
33. Edge preparation and fit up.
- GTAW parameters for of different thickness of metals
34. – Argon / Helium gas properties – uses. GTAW Defects causes and remedy.
35.- Plasma Arc (PAW) cutting (PAC) process - equipment's and principles of operation.
- Types of Plasma arc, advantages and applications.
36. – Reading of assembly drawing
- Procedure specification (WPS) and Procedure Qualification Record (PQR)
- Elementary First Aid.
- Importance of in Industry Safety
- Precautions in Shielded Metal Arc , and Oxy-Acetylene and Cutting.
2. Definition of,
- Arc and Gas Equipment's, tools and accessories.
- Various Processes and its applications.
- Arc and Gas terms and definitions.
3. Types of joints and its applications.
4. Preparation and fit up for different thickness.
5. Surface Cleaning.
6. Basic electricity applicable to arc and related electrical terms &definitions.
- Heat and temperature and its terms related to principle of arc and characteristics of arc.
7. Common gases used for & cutting, flame temperatures and uses.
- Types of oxy-acetylene flames and uses.
- Oxy-Acetylene Cutting Equipment principle, parameters and application.
8. Arc power sources:
- Transformer, Rectifier and Inverter type machines and its care &maintenance.
- Advantages and disadvantages of A.C. and D.C. machines.
9. positions as per EN &ASME:
- flat, horizontal, vertical and over head position.
- Weld slope and rotation.
- symbols as per BIS & AWS
10. Arc length – types – effects of arc length.
- Polarity: Types and applications.
- Weld quality inspection, common mistakes and appearance of good and defective welds
- Weld gauges &its uses.
11. Calcium carbide uses and hazard.
- Acetylene gas properties and flash back arrestor.
12. Oxygen gas and its properties, uses in.
- Charging process of oxygen and acetylene gases
- Oxygen and Dissolved Acetylene gas cylinders and Color coding for different gas cylinders.
- Uses of single and double stage Gas regulators.
13. Oxy acetylene gas Systems (Low pressure and High pressure).
Difference between gas blow pipe (LP &HP) and gas cutting blow pipe.
Gas techniques- Rightward and Leftward techniques.
14. Arc blow – causes and methods of controlling.
- Distortion in arc & gas and methods employed to minimize distortion
- Arc defects, causes and Remedies.
15. Specification of pipes, various types of pipe joints, pipe all positions, and procedure.
- Difference between pipe and Plate.
16. Pipe development for Elbow joint,
17. - Gas filler rods, specifications and sizes.
- Gas fluxes – types and functions.
- Gas Brazing &Soldering: principles, types fluxes & uses
Gas defects, causes and remedies
18. Electrode: types, functions of flux, coating factor, size specifications of electrode.
- Effects of moisture pick up.
- Storage and baking of electrodes.
19. Weldability of metals, importance of pre heating, post heating and maintenance of inter pass temperature.
20. Induction, brazing of copper tubes.
- Brass types properties and methods.
- Copper types properties and methods.
- Brazing cutting tools.
21. Types of Inspection methods
- Classification of destructive and NDT methods
- economics and Cost estimation.
22. Safety precautions in Gas Metal Arc and Gas Tungsten Arc.
- Introduction to GMAW - equipment – accessories.
- Various other names of the process. (MIG/MAG/CO2 .)
23. – Advantages of GMAW over SMAW, limitations and applications- Process variables of GMAW.
24. Wire feed system – types – care and maintenance.- wires used in GMAW, standard diameter and
codification as per AWS.
25. Name of shielding gases used in GMAW and its applications.- Flux cored arc
– description, advantage, wires, coding as per AWS.
26. Edge preparation of various thicknesses of metals for GMAW. - GMAW defects, causes and remedies.
27. Heat input and techniques of controlling heat input during. - Heat distribution and effect of faster cooling.
28. Pre-heating & Post Weld Heat Treatment - Use of temperature indicating crayons.
29. Submerged arc process – principles, equipment, advantages and limitations.
30. Thermite process- types, principles, equipment's, Thermite mixture types and applications.
- Use of backing strips and backing bars.
31. GTAW process - brief description.
Difference between AC and DC , equipment's, polarities and applications.
- Power sources for GTAW - AC &DC
32. Tungsten Electrodes types & uses, sizes and preparation
- GTAW Torches- types, parts and their functions
- GTAW filler rods and selection criteria.
33. Edge preparation and fit up.
- GTAW parameters for of different thickness of metals
34. – Argon / Helium gas properties – uses. GTAW Defects causes and remedy.
35.- Plasma Arc (PAW) cutting (PAC) process - equipment's and principles of operation.
- Types of Plasma arc, advantages and applications.
36. – Reading of assembly drawing
- Procedure specification (WPS) and Procedure Qualification Record (PQR)
BEML Operator (Welder) Exam Pattern 2026
Duration : 120 Minutes
Exam Date 2026 : Notified Soon
Starting Date of Application Form : 17th June 2026
Last Date of Application Form : 10th July 2026
Total Post : 44
| Part | Subject | No.of Question | Marks |
| Part I | General Awareness | 20 | 20 |
| Part II | English & Reasoning | 20 | 20 |
| Part III | Concerned Discipline | 60 | 60 |
| Total | 100 | 100 |
Exam Date 2026 : Notified Soon
Starting Date of Application Form : 17th June 2026
Last Date of Application Form : 10th July 2026
Total Post : 44
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FAQs
Beml Operator (welder) 2026 Free Mock Test Frequently Asked Questions (FAQ's)
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